Wind Car – Defy The Wind 3D Printer Model

Author: @
License: CC BY-SA
File formats: STL
Download type: zip
Size:178.8KB

The file 'Wind Car – Defy The Wind 3D Printer Model' is (STL) file type, size is 178.8KB.

Summary

Defy the wind with this little wind powered car! Take an opposing force and use it's energy to move against it. This tiny car demonstrates that you can harvest the winds energy and transform it into motion directly against that very wind. :)

  • Challenge Objectives
    Harness the power of the wind
    Engineering connections
    Energy transfer
    Movable assemblies

  • Force Breakdown

    1. The wind cups use their large relative surface area and cone shape to harvest the wind as a force acting into the cup, creating clockwise rotation and preventing counterclockwise rotation.
    2. The wind cup shafts transfer the force to the top fitting. Their long relative length creates a larger moment and translates to higher torque.
    3. The top fitting directly transfers this torque to the first vertical shaft and "small gear".
    4. The "small gear" and "large gear" work together reversing the direction of rotation and they gear down which increases torque further.
    5. The "large gear" shaft brings the torque to the transfer gears which rotate the axis of rotation 90 degrees to the axle.
    6. Finally the axle sends the torque to the wheels bringing the winds energy to the ground resulting in forward motion.
  • Revisions & Challenges
    (1/22/16) - User green_horn designed a support for the shafts to help the gears mesh. I added it to the files list but you can also find it here - http://www.thingiverse.com/thing:1284996

All of the gears were tested and revised (3) or more times to ensure solid connections. The wind cups were revised from circular to cone shaped and increased in diameter for better wind performance.
The model can be built with some dexterity and works fine to demonstrate the concept, but I believe the gears and connections could be optimized further for an easier building experience

  • Concept Introduction
    This model is a great example for engineering connections and energy transfer. One possible assignment could include requiring students to estimate how many times the wind cups will rotate when the car travels a specified distance. This can be calculated after measuring the wheel and gear diameters.

The video link of it in action - http://youtu.be/eJ2HLBYwLqE

Video close up of the gears in motion - https://www.youtube.com/watch?v=m45Ot9xe7VM&feature=youtu.be

Axles.STL 5.4KB
Big_Gear.STL 50.1KB
Bottom.STL 5.9KB
mid_support.STL 68.1KB
Side.STL 29.8KB
Small_Gear.STL 24.7KB
Small_Spacer_Ring.STL 20.4KB
Spacer_Rings.STL 78.2KB
Top.STL 31.5KB
Top_Fitting.STL 153.5KB
Top_Shafts.STL 21.2KB
Transfer_Gears.STL 108.7KB
Vertical_Gear_Shafts.STL 10.6KB
Wheel_Spacer_Rings.STL 86.0KB
Wheel_Spiked.STL 35.0KB
Wind_Cup.STL 29.1KB