WALLY – Wall Plate Customizer 3D Printer Model

License: CC BY
File formats: stl,scad
Download type: zip
Size:105.4KB

The file 'WALLY – Wall Plate Customizer 3D Printer Model' is (stl,scad) file type, size is 105.4KB.

Summary

CUSTOMIZER CHALLENGE CONTEST WINNER - Useful Category

Update v1.3: Added 3 plate sizes "Standard", "Junior-Jumbo", and "Jumbo". If you've got a larger hole in your wall these may help.

So here it is, my first model designed in OpenSCAD. I found something that would really benefit from being a parametrically designed model: Wall Plates. I've created a OpenSCAD model that allows you to pick from a list of 18 types of connector/outlet style which then generates a 3D model correctly oriented and modeled to be immediately 3D printed.

So what options did I include in this file? Well I’ve allowed the user to pick any width from 1 to 5 “plates” wide. These were measured off the standard electrical box sizes and should match screw holes in your existing boxes. The list of available plug and outlet styles is listed below:

  1. Blank Port
  2. Toggle Switch (Takes up entire plate)
  3. Duplex Outlet (Takes up entire plate)
  4. Rocker/Designer Plate (Takes up entire plate)
  5. Keystone Jack
  6. VGA Port
  7. HDMI Port
  8. DVI-I Port
  9. Displayport
  10. Cat5e/Cat6 Port
  11. USB-A Port
  12. USB-B Port
  13. Firewire IEEE 1394 Port
  14. DB-09 Port
  15. PS2 Port
  16. F-Type/Coaxial Port
  17. S-Video Port
  18. Stereo Headphone Jack

With the exception of #2-4 all of the plug types are modular and be placed on the top, bottom, or centered on a generated wall plate. All of the ports (excluding the outlets and keystone jacks) are designed to accommodate DataPro.net’s panel-mount cables.

I asked a Mathlete friend of mine if he could calculate the possible number of plug and plate combinations and well, the number is big, real big. He estimates that you can generate a total of 850,789,801,599 possible permutations. Making this possibly one the most customizable objects currently on Thingiverse. If you'd like to check his math here's some nerdy details: http://thenewhobbyist.com/wall_plates.txt

Also I've included more details and a few additional pictures in a blog post here: http://thenewhobbyist.com/2013/02/designing-with-parameters/

Change Log:

Update v1.1: Stopped by Home Depot and picked up some wall plates to make a few corrections (thanks 3dsteve). I corrected the screw locations on the "toggle", "outlet", and "designer/rocker" plates. If you've generated one of these you may want to re-generate it.

Update v1.2: Added "Long Toggle Switch" for laird.

Update v1.3: Added 3 plate sizes "Standard", "Junior-Jumbo", and "Jumbo". If you've got a larger hole in your wall these may help.

WALLY_1plate.stl 69.9KB
WALLY_2plate.stl 180.9KB
WALLY_3plate.stl 235.4KB
WALLY_4plate.stl 309.0KB
WALLY_5plate.stl 352.5KB
WALLY_Customizer.scad 29.4KB