Tri-Mode Spring Motor Car – Larger Spring, No More O-Rings And More 3D Printer Model

Author: @
License: CC BY
File formats: f3d,stl
Download type: zip
Size:4.2MB

The file 'Tri-Mode Spring Motor Car – Larger Spring, No More O-Rings And More 3D Printer Model' is (f3d,stl) file type, size is 4.2MB.

Summary

Thank you, gzumwalt, for this incredible design!

While gzumwalt's idea to hide the spring within its gear is genious it was too subtle for my not so fine motor skills: Trying to get the maximum distance out of the car I destroyed 3 springs.

Therefor I combined the pull back system with the larger and open spring from gzumwalt's previous work. As I needed to counter the spring somewhere I built that frame around the front axle. And asI started it I changed a few other things that came to my mind:

  • I designed new wheels that work with tires I printed using TPU. I found that easier and cheaper (a 50 g sample will cost you 3 € and give you an unlimited amount of tires).

  • All the disassembling and assembling for test purposes wore down the axles and wheels, so the friction sometimes didn't make them stick together anymore. So I built axles with screws at the end and the matching screw nuts. I designed an o-ring version, too.

  • My tire design is actually the result of quite a bit of testing in order to resolve the problem of the wheels trending to spin causing the car to spin itself. My finding was that the problem is less the friction between tires and ground, but rather the light weight of the car. So I added an additional thread to add some steel nuts (M10). These steel nuts are not mandatory but recommended.

  • edit 19/01/13: I added two alternative tire designs: a tire with some kind of profile - I tested it and it showed no advantage over the flat design, but maybe it works for you. And just now I created a new tire which I can't print as I ran out of TPU (50 gr sample, see above...). The idea would be to print it 0 % infill (I know bridging TPU isn't easy, that's why I didn't add fillets at the top), so you have a very soft tire. Maybe the weight of the car is enough for the tires to cave in a bit augmenting the surface and the grip. I also uploaded the F360-file, so feel free to play with it. And please tell me if it works.
rsmrc_-_alternative_custom_tires_TPU_-_4x.f3d 287.6KB
rsmrc_-_axle_front.stl 558.1KB
rsmrc_-_axle_gear_idler_large.stl 64.0KB
rsmrc_-_Axle_Gear_Idler_Small_-_2x.stl 85.3KB
rsmrc_-_axle_gea_spring.stl 61.4KB
rsmrc_-_axle_rear.stl 693.4KB
rsmrc_-_Chassis_center.stl 165.6KB
rsmrc_-_chassis_left_and_right.stl 1.4MB
rsmrc_-_custom_tires_TPU_-_4x.stl 72.5KB
rsmrc_-_custom_tires_TPU_air_-_experimental_-_4x.stl 384.0KB
rsmrc_-_custom_tires_TPU_profile_-_experimental_-_4x.stl 597.7KB
rsmrc_-_Gear_Axle_Rear_-_2x.stl 226.1KB
rsmrc_-_gear_idler_large-small.stl 999.8KB
rsmrc_-_gear_idler_large_and_spring_-_2x.stl 782.1KB
rsmrc_-_Gear_Idler_Small_-_2x.stl 253.9KB
rsmrc_-_screw_nut_wheel_4x.stl 261.8KB
rsmrc_-_spring.f3d 159.9KB
rsmrc_-_spring_-_right_orientation.stl 2.8MB
rsmrc_-_wheel_custom_tires_-_4x.stl 1.5MB
rsmrc_-_wheel_oring_-_4x.stl 4.0MB