Redesigned Wallet
This is a work in progress so if you have suggestions then please leave it in the comments so that I can improve this wallet for myself and everyone else!
Issues with the original
- Case cracking by the lever
- Hinge was cracking
- Had to enlarge the hinge holes to allow 1.75 mm filament as a hinge
- Wall thickness was not optimised for a 0.3 mm nozzle so the cards would not fit and the model had to be scaled to 101%
- Not able to hold enough cards
- No money holder
Resolved Issues
Version 4.1
- Larger hinge so that will not break as easily.
- I have lowered the quick access card holder which provides more wall support and prevents cracking by the lever. To strengthen the wall on the other side I added a money pocket which of course is useful in itself.
- Since 0.4 mm nozzles are most popular and I have a 0.3 mm nozzle, I increased the wall thickness to 1.2 mm which would be compatible with both nozzles. This has a benefit of being stronger which was requested by numerous comments on the original design.
Version 4.2
- Reduced overall thickness thereby scaling card thickness to a lower tolerance
- Slightly reduced lever thickness and added a 0.2 mm slot to allow it to slide in. Expected 0.2 mm layer height when printing
- Decreased the tolerance between the lid and the case hinge
- Reduced filament hinge hole from 2.2 mm to 2.0 mm to better allow for 1.75 mm filament
- Testing a money clip extending from the money pocket!
Version 4.3
Wallet Remix v34 - 55 mm quick card slot.stl
- Reduced the overall width of the inside cards by 0.1mm to allow the lid to stay closed
- Continued with the money slot design where the lid stops the money from falling out
Wallet Remix v36 - 54.3 mm quick card slot.stl
- Added a version with a smaller quick card slot for those who say that their card falls out
