Openbuilds V-slot Y Axis For Lulzbot TAZ 3, 4, 5 Or 6 Printers 3D Printer Model

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License: CC BY-SA
File formats: dwg,dxf,stl,pdf
Download type: zip
Size:15.4MB

The file 'Openbuilds V-slot Y Axis For Lulzbot TAZ 3, 4, 5 Or 6 Printers 3D Printer Model' is (dwg,dxf,stl,pdf) file type, size is 15.4MB.

Summary

This project adds a bolt on, no firmware modification required fully supported Y axis to the Lulzbot Taz 3, 4 and 5 printers in place of the existing bearing rods. This project is compatible with the layout of the Taz 3. You will need to drill 4 highly precise holes in a new or existing Taz 3-5 heated bed mount plate to accommodate the Openrail hardware.
Build thread is here: https://forum.lulzbot.com/viewtopic.php?f=16&t=2426

Video of the completed modification in action: https://youtu.be/79-YFZdIeOM

If you downloaded the 1.0a version of the corners, they were 4mm too tall at the very tip. You can easily cut that off without affecting the part, or download the corrected 1.1a variant and reprint it.

The new Version 2.0 parts move the rail outboard 1mm per side to better engage the wheels.

Update 2:

The two Idler and Motor endplate reinforcement plates are designed to allow for easier rail allignment in parallel. The first release was off a bit, Version 2.0 is corrected, pictures to come shortly, You will need to tap the end of the Openrails with an M5 Tap to be able to use these plates (the two outside holes on the front and all 4 holes on the back), and they should be considered optional.

The other addition is an optional Combined Drill Guide. It has the spacing set between the small fixed and large exxentric holes fixed. It's a thicker plate, which will hopefully make it more effective. it also has smaller holes for the bolts, so it shouldn't be able to move around as much anyways. This one does use significantly more plastic than the other ones, but it should thoretically be easier to use. You'll want to print two of them and make sure they both line up when you drill your holes. The X allignment (side to side) is absolutly critical for the drill guide. The Y allignment doesn't really matter.

Update 3. New version of the Combined Drill plate now uploaded. The old one was apperently too close together.

Update 4: It turns out the motor mount metal plate from the Taz 3 is 4mm different than the one in the Taz 4/5 in important areas. This means the back reinforcing plate will not fit a 4/5 yet. A 4/5 specific variant will be uploaded tonight. In my defense I don't have a Taz 4 or 5 Chassis to test the plate on hehe.

Update 5: Version E of the 4/5 motor endplate, the holes are right now I think.

Note: This will fit a Taz 6.

Update 6: The new idler front plate has a small recess to accomodate the new Y axis belt tensioner tension bolt http://www.thingiverse.com/thing:1656341 It is otherwise unchanged from the 1.0_a revision.

Update 7: The Taz 6 bed plate has 4mm wider spacing on the stock bearing mount holes. There is now an uploaded drilling guide that takes that into account.

Update 8: The long awaited instructions document is now uploaded!

Update 9, uploaded an updated Taz 6 specific endplate.

There are several other related projects that are referenced in the PDF document, you may find the following optional projects of use as well :
External Y axis Belt tensioner: https://www.thingiverse.com/thing:1656341
Y axis motor bearing reinforcement "hat" https://www.thingiverse.com/thing:2588359
Retrofit nozzle wiper mount for a Mini / Taz 6 style nozzle wiper https://www.thingiverse.com/thing:1261303

bedmodification.dwg 63.6KB
bedmodification.dxf 408.2KB
Bedmodification.stl 180.7KB
Combined_Drill_Guide_Plate_2_0_a.stl 578.6KB
Combined_Drill_Guide_Plate_TAZ_6_ONLY_Variant.stl 470.6KB
Drill_Guideplate_Lg_hole.stl 52.6KB
Drill_Guideplate_Small_hole.stl 50.5KB
Instructions_for_adding_an_Openbuilds_Y_axis_to_the_Lulzbot_Taz_3__4_5_or_6_3d_printer_1_0_a.pdf 14.6MB
Openrail_corner_2_0_a.stl 177.6KB
Openrail_corner_2_0_a_Taz6_foot.stl 203.6KB
Openrail_y_support_2_0_a.stl 67.3KB
Taz_Openbuild_Y_Endplate_Reinforcement_Idler_1_1_b.stl 70.8KB
Taz_Openbuild_Y_Endplate_Reinforcement_Idler_2_0_c.stl 103.4KB
Taz_Openbuild_Y_super_mega_combo_drillplate.stl 823.7KB
Taz_V3_ONLY_Openbuild_Y_Endplate_Reinforcement_Motor_3_0_c.stl 119.4KB
Taz_V4_or_5_ONLY_Openbuild_Y_Endplate_Reinforcement_Motor_3_0_E.stl 118.1KB
Taz_V6_ONLY_Openbuild_Y_Endplate_Reinforcement_Motor_and_Idler_3_0_f.stl 120.3KB
ziptie_ancher.stl 100.8KB