MachCube 2.0 – 3D Printer 3D Printer Model

Author: @
License: CC BY-NC-SA
File formats: stl,skp,xlsx,pdf
Download type: zip
Size:40.2MB

The file 'MachCube 2.0 – 3D Printer 3D Printer Model' is (stl,skp,xlsx,pdf) file type, size is 40.2MB.

Summary

Hi Everyone, this is my latest open source 3D printer design.

Before I decided to design this 3D printer, I was looking for an open source 3D printer design which I just can take over and build myself. Checking the many available open source design, I realized none of them are really as I would like this printer to be, so I decided to design my own version of a Core XY printer in which I have integrated most of the best ideas I have seen during my 3D printer research.

The key features of this design are:

  • Based on Duet WIFI + Panel due control boards;
  • XY Core design - very accurate and fast printing;
  • All axis slides on MGN rails;
  • Dual color hot end;
  • Maximum XY speed 300mm/s;
  • Open front structure;
  • Very compact design, smallest overall size VS print area;
  • Low noise – passive cooling for the motors and soundproofed walls.

Here you can see the printer in action printing up to 250mm/s with its new remote direct extruder setup:
Print testing between 50-250 mm/s: https://youtu.be/4bbcH8Qa4JU

result look pretty decent. Tried also 300mm/s where slight under-extrusion was visible at the print areas where the printer actually reached that speed.
Printing with 150mm/sec: https://youtu.be/83xA3AYlX5c
Extruder stepper in action @150mm/s printing speed: https://youtu.be/7qfuxtMpvR4

The build area is completely customizable. The maximum build size for this frame shall not be bigger than 300x300x300mm – see attached frame calculator.
My printer is built for 275x220mm heated bed build plate and 250mm height.
Overall printer size is 470x395x445mm.

My main objectives for this design was to have the size of the printer as compact as possible.
I wanted to reach standard printing speeds over 150mm/s without compromising the print quality. For this reason, I have focused my design on the X carriage to be as light as possible.
You must consider that the energy (e) of the moving mass (m) is exponentially increasing with speed (V).

      e=(m*V^2)/2

As example, to go from 100mm/s to 200mm/s would require 4 times lighter moving mass, which obviously is not possible.
Therefore, to reach higher speeds without compromising print quality we would need four times more rigid frame and power from the XY motors.

I have made the design fully open source. I have used SketchUp for the design (I already regret it) now I’m working on moving the design into Fusion 360, not a simple task!

To build this printer you will require a lot of patience (it took me more than one week to complete) passion for 3D printing and technical abilities both electrical and mechanical.
I guarantee the result will worth all the effort!

To do List

  • Upgrade to geared dual drive BondTech extruder (the one I have now is not geared, at high printing speed under extrusion starts to became a problem);
  • Integrate an additional 5V supply + USB TYPE A connector for supplying external IP webcam;
  • make some nice pictures / video to show the awesome print quality of this printer;
  • finish documentation and instructions;
  • design a new fan-duct for high speed PLA printing - this "monster cooler" is not bad but I have seen designs with similar results using only one fan - apparently the long duct has also some negative effects.

Note: I will do my best to update the project regularly!

P.S. Marked as a remix of "BLV mgn Cube" with permission/request of BenLevi. Thanks Ben for the great work you share with us :).

2020_Alu_frame_Spirit_level_holder.stl 237.1KB
Aluminium_Heatbed_Mount_Plate.stl 623.9KB
BackFoot.stl 12.8KB
BedSpacer.stl 14.5KB
BedThumbwheel.stl 48.6KB
Bed_spirit_holder_bottom.stl 191.0KB
Bed_spirit_holder_top.stl 165.7KB
Connector_holder.stl 133.4KB
Dual_Head_spacer_and_cable_holder.stl 65.0KB
Duet_Panel_Mount.stl 468.1KB
E3D_+FAN_Front_Fix.stl 104.8KB
E3D_+FAN_Front_Fix_+_Monster_Cooler.stl 96.6KB
E3D_Back_Belt_fix.stl 164.7KB
E3D_Back_Belt_Support.stl 486.8KB
E3D_Front_Belt_fix.stl 11.6KB
E3D_Front_Fix.stl 30.4KB
E3D_MGN12_Mount.stl 68.6KB
E3D_Mount.stl 54.3KB
E3D_Mount_Jig.stl 401.8KB
Filament_Sensor_BOT.stl 403.7KB
Filament_Sensor_TOP.stl 376.4KB
FrameConnectorHolder.stl 16.9KB
FrontFoot.stl 15.7KB
Headlock__Dual_FanductV2.stl 748.4KB
HotendMountBaseV2.stl 182.7KB
LCD_Backside_cover.stl 487.1KB
LCD_Front_Middle.stl 535.6KB
LCD_Fron_Left.stl 171.3KB
LCD_Fron_Left_-2.5mm.stl 168.4KB
LCD_Left.stl 809.8KB
LCD_Rightt.stl 737.9KB
LED_Aluminium_profile_End_Cap.stl 43.1KB
Left_Extruder_mount.stl 248.3KB
Left_motor_bearing_mount.stl 84.8KB
Left_motor_bearing_mount_V2.stl 381.4KB
left_motor_corner.stl 250.6KB
Left_motor_support_v2.stl 61.4KB
Left_Roller_Support.stl 197.0KB
Left_Roller_Support_v1.stl 197.2KB
Left_Tensioner.stl 211.4KB
Left_Tensioner_3_x_wasser.stl 211.5KB
Left_Tensioner_block.stl 173.2KB
MachCubeXY_2.0.skp 86.7MB
MachCube_Calculator__BOM_V2.xlsx 23.1KB
Mach_Cube_2.0_Frame.skp 5.1MB
Mach_Cube_Assembly_Instrunctions.pdf 3.7MB
MGN12_Rail_2020_Jig.stl 137.5KB
MGN15_Rail_2020_Jig.stl 22.7KB
MGN_XY_Cube_2.0_text.stl 124.1KB
MGN_XY_Cube_text.stl 288.3KB
PowerPlugMount.stl 231.0KB
Radial_Fan_Fang_2x_4020_V3.stl 3.6MB
Radial_Fan_Fang_2x_4020_V5_Volcano.stl 3.6MB
Right_Extruder_mount.stl 248.7KB
Right_motor_bearing_mount.stl 66.9KB
Right_motor_bearing_mount_V2.stl 412.3KB
right_motor_corner_v2.stl 284.8KB
right_motor_support_v2.stl 81.1KB
Right_Roller_Support_bottom.stl 72.9KB
Right_Roller_Support_top_v2.stl 151.3KB
Right_Tensioner.stl 210.5KB
Right_Tensioner_3_x_wasser.stl 254.7KB
Right_Tensioner_block.stl 199.5KB
SpiritLevel_Mount.stl 38.9KB
Spool_Rod_Mount.stl 36.0KB
Vertical_Front_Cover.stl 38.5KB
XcarriageBack_IR_bedLevelSensor.stl 100.5KB
XLeft_MGN_Mount.stl 389.2KB
XLeft_MountBottom.stl 325.9KB
XLeft_MountMiddle.stl 135.1KB
XLeft_MountMiddle_8mm_thinck_rail.stl 135.2KB
XLeft_MountTop.stl 246.1KB
XRight_MGN_Mount.stl 392.0KB
XRight_MountBottom.stl 296.0KB
XRight_MountMiddle.stl 163.5KB
XRight_MountMiddle_8mm_thinck_rail.stl 163.5KB
XRight_MountTop.stl 258.7KB
X_Calibrator.stl 61.5KB
Y_SenzorDamp.stl 16.7KB
Y_SenzorMount.stl 21.6KB
ZHeatbed.stl 69.2KB
ZMotorSupportHGL15.stl 60.3KB
Z_rail_mount_2020_JIG.stl 118.7KB
Z_SenzorMount.stl 24.5KB