HyperCube 3D Printer (2525 Aluminum) 3D Printer Model

Author: @
License: CC BY
File formats: stl,STL,zip
Download type: zip
Size:268.4MB

The file 'HyperCube 3D Printer (2525 Aluminum) 3D Printer Model' is (stl,STL,zip) file type, size is 268.4MB.

Summary

Modified parts from either the Hypercube or Hypercube Evolution for:

-2525 Aluminum Tslot
-3/8 Anodized Aluminum Rod or 8mm steel rods
-Z axis design: Acrylic Base or 2020 Aluminum Tslot
-Dual Z axis motors
-Larger Print Area: 200x300x160mm
-Compact Base Design: Power Supply, Ramps, Bowden Extruder, and Filament all sit below the printer

This printer includes things from:
-Brspartan's Horizontal Spool Mount
-Tom114's E3D fan
-Dintid's MKS TFT28 Case
-Dasaki's Ramps Case
-ProtoBuild's PSU Mounts

This printer modified things from:
-Schlotzz's Bowden Extruder

Change Log:
11.21.18: Uploaded all parts from V1 and V2 of my 2525 Hypercube/Hypercube Evolution. Includes solidworks models and STLs
09.07.18: Uploaded modified 2525 parts from the Hypercube Evolution. I've discovered that some of the original Hypercube parts had design flaws that I wanted to address. This version uses 2020 aluminum Tslot for the base which is much more rigid than my previously used acrylic. This also improved the rigidity of the x axis by switching from the 3/8in aluminum tube to 8mm steel rods. These parts have been modified for 8mm steel rods on all axis and to fit 2525 aluminum Tslot for the printer frame. The z axis base is still 2020.
25.05.17: Added/modified PSUFanDuct QTY1.stl, Tool Holder QTY1.stl, bracket_no_notch_v2 QTY2.stl, and Filament Spool Mount v2 QTY1.stl. The PSU Fan Duct will prevent the air from cooling down your heated bed, the spool mount is now a tighter fit and the spool will no longer be able to slide around, the modified bracket_no_notch_v2 is an option that will drop down the height of the PSU mount and gave me more clearance, tool holder is just for fun!

BOM

Frame:
T-Slot 2525 Aluminium Extrusion Profiles for X200 x Y300 x Z155 print bed area

4 x 340mm (X)
4 x 440mm (Y)
4 x 350mm (Z) (longer if you would like a build height greater than my current 160mm)

Fixings:
100 x M5 x 12mm button head screws (for plastic parts)
50 x M5 x 10mm button head screws (for corner brackets)
2 x 100pcs 2525 T-Slot M5 hammer nuts
3 x 10pcs Aluminium Corner Brackets

CoreXY + Z + Bowden Drive System:
2 x 8mmx440mm Hardened Steel smooth rod (choose 500mm length) for Y axis
4 x 8mmx350mm Hardened Steel smooth rod (choose 350mm length) for Z axis
1 x 3/8"x6' Anodised Aluminium Rod/Tube for X axis
4 x 1pcs Self Lubricating 3/8" ID Bronze Bushing
8 x LM8UU linear bearing for Z axis
4 x LM8UU linear bearing for Y axis
2 x 10pcs F623ZZ Flange Bearing
1 x 5M GT2 Belt and 2 x 20 Tooth Pulleys
1 x Teflon PTFE Tube
1 x MK7 Extruder Gear
1 x Push Fit Connector M5

Fixings:
45 x M3 x 10mm pan head screws
45 x M3 x 20mm pan head screws
2 x M3 x 6mm pan head screws
2 x M3 x 35mm pan head screws
35 x M3 Nyloc nuts
35 x M3 Hex nuts

Motors, Electronics and Accessories:
3 x NEMA17 Stepper Motor
2 x Lead Screw NEMA17 Stepper Motor
1 x 2pcs Endstop Switch
1 x RAMPS 1.4 + MEGA2560 R3 + LCD&SD + A4988 With Heat Sink Kit
1 x 12V DC 50mm Blow Radial Cooling Fan
1 x Heatbed Aluminium MK3 12V 24V
1 x 12V 30A 360W Switching Power Supply
1 x Thermistor 100K With 1M Cable for Heat Bed
1 x DC power wire (choose 14AWG)
1 x 10M Tinned Copper 22AWG 2 Pin Red Black
1 x 5pcs Bed levelling screw/spring/knob
1 x Genuine E3Dv6 or Clone (1.75mm long) with optional Block & Sock v6 Upgrade
1 x Inductive Proximity Sensor - PNP

Print settings:
3 Perimeters
3 top/bottom layers
0.25mm layer height (or better)
50% infill

Print 1 of everything except below:
2 x Bed_Mount_v3
2 x XY_Clamp_v1.1
2 x XY_Joiner_v1.1
2 x XY_Idler
3 x Y_Shaft_Clamp
2 x Dual_Bushing_Holder

Laser Cut:
1 x Acrylic Bed (249mm x 349mm)

Follow Tech2C's build log for detailed instructions on how to build this printer! Be sure to follow them all the way through before you start your build.

arm.stl 58.5KB
base.stl 97.2KB
Bowden_drive_mount_QTY1.stl 213.6KB
bracket_no_notch_QTY2.STL 566.3KB
bracket_no_notch_v2_QTY2.STL 635.4KB
c170_holder_top.STL 797.9KB
compact_bowden_drive_extruder_idler_QTY1.stl 154.6KB
Compact_Bowden_Extruder_QTY1.STL 476.4KB
dasaki_ramps_enclosure_base_v2_QTY1.stl 554.9KB
E3D_integrated_fan_fastener_QTY1.STL 192.5KB
Extruder_Mount_18_mm_sensor.stl 483.3KB
fan-nozzle_repaired_1_QTY1.stl 45.2KB
Fan_Adapter.stl 349.9KB
Filament_Spool_Mount_v2_QTY1.STL 4.9MB
Holder_Plate_Bottom.STL 1.2MB
Hypercube_2525_V2.zip 28.0MB
HyperCube_3D_Printer_2525_V1_Assembly.zip 232.6MB
PSUFanDuct_QTY1.stl 10.4MB
PSU_cover_QTY1.STL 36.0KB
RampsLid_QTY1.stl 958.6KB
Retainer_18_mm_sensor.stl 167.2KB
XY_Stepper_Mount_Right_QTY1_MirrorQTY1.STL 1.8MB
Y_End_Stop_Bracket_1.0_QTY1.STL 67.2KB
Y_End_Stop_Flag.STL 672.9KB
Z_Axis_Bearing_Holder_1.0_QTY4.STL 961.2KB
Z_Axis_Linear_Rail_Bracket_-_Left_1.0_QTY4_MQTY4.STL 1.3MB
z_motor_mount_1-0.STL 1.6MB
Z_Nut_Braket_1_QTY2.STL 482.7KB
Z_nut_mount_v1.1_QTY2.stl 359.8KB