Update 1: I've updated the base a little - made the filament channel wider and added a chamfer on the entrance
TNDave was kind enough to let me modify his awesome design, so I've made a fully printable version (you don't need the acrylic panels).
Plus, I've increased some of the tolerances, modified the base so it can take PC4-M6 couplings and introduced a few minor tweaks here and there.
You will need some hardware like nuts and screws. I don't list them all because the assembly is clearly described in Dave's files (please visit his thing and download the PDF file with the instructions) but make sure you have some M3x10 to M3x20 screws and M3 nuts at hand.
You can use only the panels if you want to attach them to Dave's original models - they are fully compatible.
I've modified most of the parts and will try to describe the tweaks briefly:
I've designed fully printable panels, so you don't have to buy or cut acrylic or any other materials. They consist of 6 parts:
Brace is mounted to the panels and the base with M3x16 screws, and panels themselves are fastened with M3x12.
All of the parts fit on a Prusa bed (but not at once, obviously).
My print settings for the panels (make them look cool and save filament):
One of the end gets fastened to the base with M3x16 screws. The other side has 5,5 mm through holes, so you can use a threaded M5 rod to stack them my way if you like to. I've added 2 version of spacers to place between the panels on the M5 rod.
I have the whole assembly fastened with a M5 threaded rods and then with wood screws inside my enclosure with a bracket printed in PETG. Just stretch one side of the bracket carefully to put it over the rod with nuts and slide the other side on the other rod.
As I don't particularly like screwing metal screws into plastic, I've made most screw holes through 3 mm in diameter with M3 nut pockets to fasten the parts together. I've printed them with supports (really little of them are needed and clean easily), but you should be able to do without them with just a little sagging.
If you have a hard time pushing the M3 nuts in, use the screw pulling technique - align the nut with the pocket and screw a longer screw from the other side, to pull the nut in.
Base-PC4-M6-v4.stl | 1.5MB | |
Bearing_Retainer.STL | 527.4KB | |
Bracket.stl | 348.0KB | |
Filament_Guide-Remixed.stl | 96.5KB | |
Panels.zip | 97.5KB | |
Roller-Remixed.stl | 176.4KB | |
Slide.stl | 231.6KB | |
Slide_Guide-M3-allen.stl | 171.6KB | |
Spacer-full.stl | 148.1KB | |
Spacer-open.stl | 154.4KB |