Ear Saver 3D Printer Model

Author: @
License: CC BY-SA
File formats: stl,dwg,dxf,pdf,svg,curaprofile
Download type: zip
Size:517.6KB

The file 'Ear Saver 3D Printer Model' is (stl,dwg,dxf,pdf,svg,curaprofile) file type, size is 517.6KB.

Summary

First and foremost, thank you for considering using my design, second, be sure you look at the community remixes of this design to make sure you're getting exactly what you need for your application as there have been several people who have posted excellent remixes of this design to suit a specific need, and lastly if you are selling this design anywhere, please add a link to this page. i do not mind if anyone prints and sells this design so long as they adhere to the license restrictions and add attributation, and i will also ask that anyone who profits from this design also be noble enough to donate at least 1 unit for every unit sold.

Thank you.

This is just another face mask strap extender that is very low material cost, fast to print, and fits most printers. Nylon works best I've found due to its flexibility and chemical resistance, but you can print them out of PETG or PLA as well.

I use a 0.6 diameter nozzle with 0.3mm layer height and they print in 5-7 minutes. On an Ender 3 you can fit 12-13 on the build plate and it can print in under 90 minutes depending on settings. you can easily print these with a 0.4mm nozzle and 0.2mm layer height, usually around 10-12 minutes at most per piece.

If anyone needs the model to be modified in any specific way feel free to message me and will be happy to assist.

Update 8-11-20

optimized design is now available and uploaded. they take a lot less material and time to print, and so far I have been using the same strap for over a month now without issue. on my Ender 5 Plus i can usually print 30 in a little under 2 hours with a 0.6mm nozzle. my ender 3 with a 1mm nozzle prints 12 in 30-45 minutes on average. the optimized model is the one i personally use on a day to day basis and offer for sale on etsy. Link to the store is posted below.

Update 4-6-20

added 2 more stl files 0.9mm thick instead of 0.6mm thick per request.

Update 4-10-20

A 1kg Spool of filament should be able to print the following quantities:

Honeycomb 0.6mm thick: 600
Honeycomb 0.9mm thick: 400
Solid 0.6mm thick: 510
Solid 0.9.. thick: 340
Optimized Model 0.9mm thick: 625

I have also included my CURA Profiles for PETG, PLA, and Nylon that I've used on my Ender 3 Pro and Frankenprinter to print these. The profiles should work for most printers with minimal tweaking. If nothing else its a good starting point if youre having a hard time building a slicing profile for these.

There are 3 versions uploaded. The first is the optimized design that is the result of several months of testing and is currently under review by the NIH for use in clinical enviroments. The second is the original design, the one pictured with the honeycomb cutouts. That design has been reviewed and approved by the NIH. And finally the Third is one with a solid band in case the original proves to be too brittle.The models are 0.6mm and 0.9mm thick, best results are achieved with a 0.6mm diemeter nozzle with 0.3mm layer height or 0.4mm nozzle and 0.2mm layer height. the optimized model i usually print with a 1mm volcano hotend at 0.3mm layer height

There are also DXF, DWG, PDF, and SVG drawings in the files available in case anyone wants to use something like a laser cutter to cut these from PET sheets or something similar.

Picture credit for how to attach the ear savers to your mask: Kuzumby via the Happy Ears Project. Check out their page at https://www.happyearsproject.org/

Don't forget to check out the Etsy Page:
https://www.etsy.com/shop/KiwiDragonAndCompany

Facebook: @kiwidragoncreations

instagram: @vincent.teune

0.9mm_Honeycomb_Face_Mask_Extender_v2.1.stl 191.1KB
0.9mm_Honeycomb_Face_Mask_Extender_v2.2.stl 115.5KB
Ear_Releaf_Drawing.dwg 197.2KB
Ear_Releaf_Drawing.dxf 403.5KB
Ear_Releaf_Drawing.pdf 110.2KB
Ear_Releaf_Drawing_1.svg 216.0KB
Honeycomb_Face_Mask_Extender_v2.1.stl 191.1KB
Honeycomb_Face_Mask_Extender_v2.2.stl 115.5KB
Nylon_PPE_Settings.curaprofile 2.6KB
Optimized_Ear_Saver.stl 172.3KB
PETG_PPE_Settings.curaprofile 2.7KB
PLA_PPE_Settings.curaprofile 2.6KB