My well used dremel tool stopped working and after taking it apart I found that the flexible rubber coupler between the motor and the output shaft had disintegrated. I took some rough measurements with some calipers designed a replacement.
This is the first thing I have printed with flexible filament and the the splines didn't come out well with a lot of detail, but it went together and seems to do the job.
UPDATE:
I have found that this part also works in the Craftsman brand clone of the dremel tool. So far I have used this part to fix 2 dremel tools and 2 craftsman multitools. My printer is bad at printing TPU and I haven't spent much time trying to make it better, but the parts are functional.
DremelCouplerV0.stl | 91.0KB |