Dewalt Battery Replacement Case 3D Printer Model

Author: @
License: CC BY-SA
File formats: stl
Download type: zip
Size:1.3MB

The file 'Dewalt Battery Replacement Case 3D Printer Model' is (stl) file type, size is 1.3MB.

Summary

Catch versions for both battery indicator (updated to v2) and non-indicator versions now added. Also catch v2. Added option to use a rubber band or similar to loop round catch lever if you don't have a spring available. Catch versions final unless people have problems/suggestions in which case don't hesistate to leave a comment..


I bought a load of "generic" 4ah hour dewalt batteries whose cases were made of matchwood and all broke at the catch on the slightest impact.

I don't know if I just am terrible at searching or there wasn't a case that fitted the existing internals from batteries with a 10 cell pack whilst still allowing it to charge but I gave up and got the calipers out.

Using secured-nor1's very clever design for inspiration and repurposing their case as a base I then rebuilt the connecting foot completely from scratch... about 5 times, using finest inexpert tinker cad and at least 50 seperate measurements of what can best be described as varying accuracy. I also shaved the sides of the box to allow for certain tools that have belt clips.

I also included a thin layer that can be printed in tpu for a seal or in other materials as a spacer if needed. 4 m3 bolts will hold the case together as per secured-nor1's original design or you can be like me and realise you don't have any and stick four unmatched wood screws through in shame

40mm_No_Battery_Indicator_Base.stl 127.8KB
Battery_Panel.stl 238.7KB
Catch_V2.stl 156.3KB
Dewalt_Battery_Case_Lid_Catch_Version_Battery_Indicator_v2.stl 740.5KB
Dewalt_Battery_Case_Lid_Catch_Version_No_Battery_Indicator_v1.stl 338.0KB
Dewalt_Battery_Indicator_Lid_V2.stl 270.9KB
Dewalt_Battery_Indicator_Lower_Case_V1.stl 965.9KB
Dewalt_Battery_Indicator_Lower_Case_with_Lanyard_Loop_V1.stl 176.9KB
Dewalt_No_Battery_Indicator_Case_Base.stl 225.2KB
Dewalt_No_Battery_Indicator_Case_Base_With_Lanyard_Loop.stl 304.9KB
Dewalt_No_Battery_Indicator_Lid_V4.stl 221.5KB
Thin_Spacer_or_seal.stl 60.5KB