Davinci Da Vinci 1.0 E3D Carriage And Extruder Drop In Replacement 3D Printer Model

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License: CC BY-SA
File formats: SLDPRT,SLDASM,STEP,STL
Download type: zip
Size:3.9MB

The file 'Davinci Da Vinci 1.0 E3D Carriage And Extruder Drop In Replacement 3D Printer Model' is (SLDPRT,SLDASM,STEP,STL) file type, size is 3.9MB.

Summary

Update August 14th, added the LM8UU version, although I have NOT TESTED it. Also I included a picture showing how the level arm is NOT solid, rather is has a shell of support material that breaks away really easily.

Update, March 10th, 2015: updated minor parts of the assembly and added some final parts (z adapter for the optical switch, pin for the extruder lever arm). Added pictures of it in action. One of the best I think I've ever made. Eveything worked on the first try. Switching from a 40x40mm fan to 30x30mm made it fit much better and interfere less with the frame. Make sure to use a small screw with the z optical switch adapter (or use the minimalist one that just pushes on).

I'd love to hear input! Mines working great. I've printed Taulman Tritan and PCTPE, gold and silver PLA, Polycarbonate (still trying to get better adhesion - best I've gotten is with kapton with abs-juice at 110/280/45 bed/hotend/chamber)

Intro:
I wanted to print PLA (and nylon, PC, and flexible filaments) with my unlocked Davinci (luc's repetier firmware is great!)

I designed a drop in replacement that only needs some M3 hardware, an MK8 extruder gear, a 624 roller bearing, E3Dv6 hotend, and 5V fan (30x30x10 for the E3D itself, or 40x40x10 for print cooling with a permanent 12V power source for the E3D fan).

I made it so you can use the original brass sleeve bearings (I know they're not the greatest - I'm making a version that will use LM8UU's) but this minimizes bought parts.

Just print the carriage, extruder and accessories (belt clip, opto trigger, extruder arm, fan shroud, and fan connectors, board mount - sounds like a lot but it all fits on one plate) and should fit great. The brass sleeves fit well and can be tightened if your tolerances are better than mine.

You'll need to transplant the board from the original extruder - just wire up the fan, heater, thermistor and extruder the same way from the board.

As far as software goes, I'll be adding a version that uses an MK7 gear that should work with the stock extruder calibration, (maybe without any firmware changes!) but for now you'll need luc's repetier firmware with the following changes:

" #define EXT0_STEPS_PER_MM 165"

I've had issues with this and I just put M92 E165 in the start gcode

DO NOT change thermistor type, it is a 104gt-2 i the stock and e3d, but the temp table is custom for their resistor values.

"#define MAXTEMP 305 // to go up to 30"

"#define MAX_DEFECT_TEMPERATURE 325 //increased as well"

And finally you'll need either:
a 5v 30x30x10 fan instead of the e3d 12v fan
or a 5V 40x40x10mm fan for the print cooler

Davinci controls fans with 5v so in the original config, the same 5V just controls the e3d fan. If you want a fan to cool the prints, you'll need a 5v 40x40x10 fan so davinci can control it. You'll also need to change near the beginning of the configuration.h:

" #define REPURPOSE_FAN_TO_COOL_EXTRUSIONS 0 //Setting this to 1 will repurpose the main Extruder cooling fan to be controlled VIA M106/M107 "

Set this to 1 and davinci will control the print cooling fan, but you need to find a permanent power source for the e3d fan (12v for stock or 5v if you got one)/

30x30x10_fan.SLDPRT 93.2KB
40x40x10_fan.SLDPRT 89.0KB
40x40x20_fan.SLDPRT 88.2KB
Assem1.SLDASM 388.0KB
Assem1.STEP 2.1MB
Assem1_-_30x30x10_fan-1.STL 49.3KB
Assem1_-_Belt_Clamp_030315_NAS-1.STL 17.5KB
Assem1_-_E3D_Fan_Shroud_122714_NASb-3.STL 272.2KB
Assem1_-_e3d_shroud_mounta_30x30_021315_NAS-2.STL 16.5KB
Assem1_-_e3d_shroud_mountb_30x30_021315_NAS-3.STL 16.5KB
Assem1_-_E3D_V6_1.75mm_Universal_HotEnd_Mockup-2.STL 283.3KB
Assem1_-_nema-1.STL 51.2KB
Assem1_-_Opto_Trigger_030315_NAS-1.STL 15.7KB
Assem1_-_PB_ALU_extruder_bottom_i3_MK8_1.75_020615_NAS-1.STL 165.2KB
Assem1_-_PB_ALU_extruder_pin_102014_NAS-1.STL 25.5KB
Assem1_-_PB_ALU_extruder_top_arm_021315_NAS-1.STL 59.8KB
Assem1_-_pcb_bracket_030415_NAS-1.STL 32.3KB
Assem1_-_x_carraige_030215_NAS-1.STL 254.2KB
Belt_Clamp_030315_NAS.SLDPRT 64.1KB
E3D_Fan_Shroud_122714_NASb.SLDPRT 548.8KB
e3d_shroud_mounta_30x30_021315_NAS.SLDPRT 86.1KB
e3d_shroud_mountb_30x30_021315_NAS.SLDPRT 85.1KB
e3d_shroud_mountS_40x40_021315_NAS.SLDPRT 96.8KB
E3D_V6_1.75mm_Universal_HotEnd_Mockup.SLDPRT 189.7KB
lm8uu_x_carraige_032715_NAS.SLDPRT 304.9KB
lm8uu_x_carraige_032715_NAS.STL 227.4KB
nema.SLDPRT 88.8KB
Opto_Trigger_030315_NAS.SLDPRT 62.7KB
PB_ALU_extruder_bottom_i3_MK8_1.75_020615_NAS.SLDPRT 353.4KB
PB_ALU_extruder_pin_102014_NAS.SLDPRT 71.8KB
PB_ALU_extruder_top_arm_021315_NAS.SLDPRT 129.0KB
pcb_bracket_030415_NAS.SLDPRT 74.0KB
x_carraige_030215_NAS.SLDPRT 348.5KB
Z_Spacer_030316_NAS.SLDPRT 73.3KB
Z_Spacer__simple__030315_NAS.SLDPRT 45.6KB