Bondtech BMG Upgrade MK3S FDM Printable New Sensor Integrated 3D Printer Model

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File formats: stl,step,f3d
Download type: zip
Size:14.0MB

The file 'Bondtech BMG Upgrade MK3S FDM Printable New Sensor Integrated 3D Printer Model' is (stl,step,f3d) file type, size is 14.0MB.

Summary

This is a remix of the Original Bondtech BMG Upgrade extruder to integrate the new MK3S filament sensor.
I did also some modifications to be friendly printable with FDM printer.
It has 4 point screws to install the stepper motor instead of 3 like the original from Bondtech (edit: restored 3 point screws)
I included n°2 versions of the sensor's cover to use with PC4-M6 or PC4-M10.
This design include the Bear X_carriage modified, for more info look at https://github.com/gregsaun/bear_extruder_and_x_axis/tree/master/optional_parts/bondtech_x_carriage

For the Zaribo X-carrige you have to use this : https://www.thingiverse.com/thing:3472470

This is the BOM list for the internal part:

1x Prusa MK3 to MK3S upgrade https://shop.prusa3d.com/en/printer-upgrades/898-original-prusa-i3-mk3-to-mk3s-upgrade-kit.html
1x Shaft Assembly https://www.bondtech.se/en/product/shaft-assembly
2x Ball Bearing 5x8x2.5 https://www.bondtech.se/en/product/ballbearing-5x8x2-5/
1x Motor Gear https://www.bondtech.se/en/product/motor-gear/
1x 3X32 mm Shaft https://www.bondtech.se/en/product/shafts/
1x Thread insert https://www.bondtech.se/en/product/thread-inserts/
1x Thumbscrew Assembly https://www.bondtech.se/en/product-category/spare-parts/thumbscrew-assembly/
1x 1.75 / 5.0 Bontech Drivergear kit. (No need if you own a MK3)
1x pancake motor with at least 16N.cm https://zaribo.com/stepper-motors/126-zaribo-pancake-motor-by-ldo.html

Thanks to Bondtech AB, Grégoire Saunier and all team who developed this great extruder!!

Mixed from the original extruder design: https://github.com/BondtechAB
and for the X carriage from: https://github.com/gregsaun

UPDATE 1 05/03/19 *** I added a version of the extruder body with a square nut instead of the M3 threaded insert , if you choose to print this version you have to use in combination with "Hinge with 2 mm recession". Added Step files.

UPDATE 2 05/03/19 *** new sensor cover, please print this version, in the previous i missed the hole for the screw of sensor, sorry!!

UPDATE 3 20/03/19 *** corrected the filament path after the sensor. (thanks to Gabe Condrea).

UPDATE 23/03/19 ** some minor changes on the extruder path and the filament sensor section. Added file lever.stl instead to download from my .step file

UPDATE 14/04/19 ** Removed the fourth hole screw because it was unusable without special screw.

UPDATE 16/05/19 ** Added the "Square method" in some part where the holes are printed in vertical without support. Thanks to "curt_darius".

Bondtech_BMG_Upgrade_MK3S_sensor_Bear_carriage.stl 610.5KB
Bondtech_BMG_Upgrade_MK3S_sensor_extruder.stl 4.5MB
Bondtech_BMG_Upgrade_MK3S_sensor_extruder_front.stl 2.7MB
Bondtech_BMG_Upgrade_MK3S_sensor_extruder_WITH_SQUARE_NUT.stl 2.5MB
Bondtech_Prusa_mod_MK3S_new_sensor_integrated_.step 5.5MB
cable_guide_back_a.stl 975.8KB
cable_guide_back_b.stl 2.1MB
Extruder_body_with_square_nut_mod.f3d 7.8MB
Fan_mount.stl 50.1KB
Hinge.stl 402.0KB
Hinge_Mirrored_2_mm_recession.f3d 537.5KB
Hinge_with_2mm_recession_for_extruder_body_WITH_SQUARE_NUT.stl 419.8KB
Lever.stl 54.0KB
Sensor_cover_PC4-M10_new.stl 592.7KB
Sensor_cover_PC4-M6_new.stl 516.2KB
x_carriage_back.stl 4.0MB