AA Battery Insert For Rugged Battery Box 3D Printer Model

License: CC BY-NC-SA
File formats: stl,f3d
Download type: zip
Size:1.9MB

The file 'AA Battery Insert For Rugged Battery Box 3D Printer Model' is (stl,f3d) file type, size is 1.9MB.

Summary

This is an insert for AA batteries, ideal for eneloops, NiMH, or any AA sized cell. Print the original box designed by @Flybo1116 then print this insert instead of the 18650 insert.

The battery "silos" are a little narrower and not quite so deep as the 18650 version, to better support AA cells. I added a pedestal at the bottom so ties don't disappear into a void. This keeps the insert the same size as the original 18650 insert so that they are interchangeable between identical boxes.

I also made the Fusion 360 CAD for the insert parametric (BatterySiloDiameter and BatterySiloDepth), so it will be easier to modify for other battery sizes. At some point I may rebuild the entire file from scratch to make it fully parametric, but the CAD file has been through a few hands and has some issues that would make it difficult to convert to a fully parametric design.

I used a piece of raw TPU filament in the top groove of the box, to give the lid that extras bit of "spring". This is optional.

Battery_Insert_for_AA_NiMH_Eneloop.stl 1001.9KB
Rugged_Battery_Box_with_parametric_insert.f3d 1.8MB