4L Filament Drybox Roller System 3D Printer Model

Author: @
License: CC BY
File formats: 123dx,stl
Download type: zip
Size:1.3MB

The file '4L Filament Drybox Roller System 3D Printer Model' is (123dx,stl) file type, size is 1.3MB.

Summary

Spool holder and roller system for those 4L cereal drybox. This is a multi height, yolk and cradle design for most sub 1kg spools of filament. it allows the spool to roll freely inside the drybox via the 608 bearings. Designed to use with 1/2" PVC pipe as the spool rod since PVC pipe is so cheap. I also included a simple file for a printed rod if a person chooses.

spools wider than 69-70mm won't work- spool rubs on container. I have had limited success with heatgun and reshaping the container to get another few mm out of it.

I used additional PTFE guide tubes for the filament which allows me to grab a box and load the filament into a printer without snags.The design allows room under the spool for dessicant. There is a endcap.stl file for the endcap which should be printed in flex filament

Parts needed:
(6) M3 x 5-8mm bolts
(6) embedment nuts M3 (3-7mm length, 4.6 mm dia)
(1) drybox
(2) 608 bearings 8x22x7mm
(1) x length of 1/2" PVC pipe (can be substituted for included file)
(2) M3 x 10+ mm bolts (optional if you choose to print the filament pass thru)
(2) M3 nut (optional if you choose to print the filament pass thru)

Instructions:
Mount the embedment nuts into the yolk. There will be 6 total. MAKE SURE TO MOUNT OR PUSH THROUGH EMBEDMENT NUTS ON THE SIDE WITH THE CHAMFER. See pictures

Mount bearings onto bearing holders (i use quick clamps to mount the bearings since the clamp pushes evenly and the bearings mount tight)

The "Y" part of the design is made for alignment purposes. This will GENTLY rest against the upper lip of the drybox during initial alignment.

Once you find the middle of the box front to back, score a line from top to bottom on the side of the box for reference. Place the yolk at the top of the box (lid off) and allow it to rest against the lip. (picture with red markings) Align the bottom hole with the mark you made previously and mark all 3 holes of the yolk on the drybox. Repeat on both sides. Drill out the 3 holes on each side for a total of 6 holes.

Mount yolk on the inside with the M3 screws. and make sure CHAMFER IS AGAINST DRYBOX WALL. (this is why the embedment nuts get pushed through from the chamfer side)

Use cradle inserts to adjust height of the spool. I typically need 2 per side.

PVC pipe- cut 65mm
Mount bearing holders into PVC pipe. These should be snug not tight.

***changes **
12/27/2020 added file endcap.stl

drop_frame.123dx 43.5KB
drop_frame_spacer.123dx 81.3KB
drop_frame_spacer_x1.stl 50.2KB
drop_frame_spacer_x4.stl 200.5KB
drop_frame_x1.stl 126.4KB
drop_frame_x4.stl 1.3MB
endcap.123dx 45.0KB
endcap.stl 90.7KB
filament_barrel.stl 197.7KB
PASS_THRU_A.stl 407.6KB
PASS_THRU_B.stl 484.7KB
sched_40_bear.123dx 108.5KB
sched_40_bear.stl 271.7KB